The Right Process for
Every Part You Build
Stop managing three vendors for three processes. ZetarVac delivers Heavy-Gauge Thermoforming, Custom Plastic Extrusion, and Precision Blow Molding under one roof -- so your supply chain stays lean and your parts arrive on time, every time.
60+
Production Lines
500+
Material Types
150+
Molds Delivered / Month
4×
ISO Certifications
Core Capabilities
Three Technologies, One Trusted Partner
Whether you need a large structural enclosure, a continuous-length profile, or a complex hollow container, we have the exact process -- and the engineering team -- to make it happen at scale.
SHEET THICKNESS
Up to 25mm
Large Covers & Structural Panels That Protect What Matters Most
When your product demands a large, rigid enclosure that can survive harsh industrial environments, heavy-gauge thermoforming is your answer. We form thick plastic sheets into complex, high-strength shapes with tight tolerances -- giving you durable covers, housings, and panels without the tooling costs of injection molding.
What This Means for You
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Lower tooling investment -- aluminum molds cost a fraction of steel injection molds, so you validate faster and spend less upfront.
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Massive part sizes -- form enclosures and panels far larger than injection molding allows, ideal for machinery covers and transport equipment.
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Material flexibility -- ABS, HDPE, PC, Kydex, and 500+ options. We match material to your chemical, UV, and impact requirements.
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Prototype-to-production continuity -- same tooling platform from first sample to full-scale runs, no re-engineering surprises.
Max Part Size
3,000 × 2,000mm
Sheet Thickness
1.5mm - 25mm
Tolerance
±0.5mm
Lead Time (Sample)
7 - 14 Days
Continuous-Length Profiles & Tubing Built Exactly to Your Cross-Section
If your design calls for a consistent cross-section running any length -- from a 2-meter structural channel to kilometers of industrial tubing -- extrusion is the most cost-efficient path. We engineer custom dies to match your exact geometry, then run them at high volume with consistent dimensional accuracy.
What This Means for You
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Any cross-section, any length -- solid bars, hollow tubes, multi-cavity profiles, and complex asymmetric channels, cut to your specified lengths.
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Rigid or flexible -- same line capability for rigid structural PVC/ABS profiles and flexible TPE/rubber-like seals and gaskets.
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Co-extrusion for multi-material parts -- combine hard and soft materials in a single pass, eliminating secondary assembly steps and reducing your BOM.
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Low per-unit cost at volume -- once the die is set, extrusion delivers the lowest cost-per-meter of any continuous plastic forming process.
PROFILE TYPES
Solid / Hollow / Co-Ex
Profile Width
Up to 600mm
Wall Thickness
0.5mm - 50mm
Tolerance
±0.1mm
Materials
PVC, PP, ABS, TPE...
PART VOLUME
Up to 1,000L
Hollow, Seamless, and Structurally Sound -- No Matter the Size
Tanks, containers, double-walled ducts, and large hollow industrial parts demand a process that creates seamless, pressure-rated enclosures in a single shot. Our precision blow molding lines handle volumes from small medical reservoirs to industrial tanks exceeding 1,000 liters -- with no welds, no leaks, and no compromises.
What This Means for You
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Seamless, leak-proof construction -- no assembly joints or weld lines. One-piece hollow parts that hold pressure and resist chemical permeation.
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Double-wall capability -- create insulated, structurally reinforced parts with internal cavities for fluid routing, wiring, or thermal management.
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Scalable from prototype to mass production -- our 150+ molds/month capacity means your ramp-up timeline never becomes a bottleneck.
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HDPE, PP, and engineering-grade resins -- materials selected for chemical resistance, UV stability, or FDA compliance based on your application.
Max Volume
1,000+ Liters
Wall Thickness
1mm - 20mm
Structure
Single / Double Wall
Key Materials
HDPE, PP, PC, PET
Process Selection Guide
Not Sure Which Process Is Right for You?
Answer one simple question: what does your part look like? We'll point you to the right process -- and if it's a hybrid challenge, our engineers will design a combined solution.
Choose Thermoforming If...
- Your part is large, flat, or shell-like
- You need a structural cover, housing, or panel
- Budget for tooling is limited
- Part size exceeds injection molding limits
- You need rapid prototyping with production intent
Choose Extrusion If...
- Your part has a uniform cross-section
- You need it in continuous lengths
- It's a tube, channel, rod, or seal profile
- You want to combine rigid + flexible in one part
- Volume is high and cost-per-meter matters
Choose Blow Molding If...
- Your part is hollow and enclosed
- It holds liquids, gases, or pressure
- No seams or welds are acceptable
- You need a tank, container, or duct
- Double-wall insulation is required
Still unsure? Our engineers analyze your part geometry for free.
Send Us Your Drawing -- We'll Recommend the Right ProcessWhy ZetarVac
The Advantages of Working With a Single Integrated Partner
Most manufacturers specialize in one process. We mastered three -- so when your project evolves, your supplier doesn't have to change.
ISO-Certified Quality You Can Audit
ISO 9001, ISO 13485 (Medical), ISO 14001, and ISO 45001. Every process, every line, every shipment is backed by a quality management system your procurement team can trust.
Fastest Path from Drawing to Part
150+ molds delivered per month across all three processes. When your product launch is on the line, our in-house tooling shop eliminates the wait.
Global Supply Chain Reliability
60+ production lines mean we absorb demand spikes without disrupting your schedule. We ship to 40+ countries with export documentation handled end-to-end.
500+ Materials -- We Find the Right Fit
From commodity HDPE to flame-retardant Kydex and FDA-grade polycarbonate, our material engineers match chemistry to application -- not the other way around.
A Dedicated Engineering Team, Not a Sales Rep
Your project is handled by process engineers who understand DFM (Design for Manufacturability). We flag issues before they become costly tooling revisions.
Prototype Pricing, Production Scalability
We price prototypes to be accessible and scale unit costs aggressively as volume grows. No re-quoting surprises when you move from 100 to 100,000 units.
Industry Applications
Serving the Industries That Demand the Most
Our three-process capability makes us uniquely suited for sectors where a single part program may require multiple forming technologies across its product lifecycle.
Heavy Machinery
Covers, guards, and structural panels via thermoforming. Fluid lines via extrusion.
Medical Equipment
ISO 13485-compliant housings, sterile packaging trays, and medical-grade tubing.
Automotive & Transport
Interior panels, fluid reservoirs, and complex under-hood profiles across all processes.
Aerospace
Lightweight thermoformed interior components and precision-extruded structural profiles.
Infrastructure
Large storage tanks via blow molding, conduit profiles via extrusion, and structural panels via thermoforming.
Quality Assurance
Certified for the Industries That Can't Compromise
Ready to Solve Your
Next Manufacturing Challenge?
Share your part drawing, 3D file, or even a rough sketch. Our engineering team will analyze your geometry, recommend the optimal process, and return a detailed quote within 24 hours -- at no cost and no obligation.
Upload Your Drawing
DXF, STEP, IGES, PDF accepted
Email Our Engineers
24-Hour Response
Guaranteed quote turnaround
