Precision Thermoforming &
Vacuum Forming Solutions
ZetarVac delivers high-strength, large-format custom plastic solutions. We engineer durable enclosures, covers, and trays for the world's most demanding industries.
Comprehensive Services
End-to-End Thick Gauge Manufacturing
From initial concept to final delivery, we provide complete manufacturing solutions for heavy-duty thermoformed components with precision and reliability.
Rapid Prototyping Services
Fast-turnaround prototype development using temporary tooling and 3D printing. Validate designs and test fit before committing to production tooling investment.
Mold Design & Manufacturing
Custom aluminum and steel mold fabrication with CAD/CAM precision. Our engineering team creates durable tooling designed for high-volume production and complex geometries.
Vacuum Forming Service
Large-format thick gauge thermoforming using industrial-grade equipment. Capable of forming parts up to 10mm thickness with superior surface finish and dimensional accuracy.
5-Axis CNC Trimming
Precision computer-controlled trimming and finishing operations. Our 5-axis CNC equipment ensures tight tolerances and clean edges on complex geometries and thick materials.
Assembly & Integration
Complete sub-assembly services including hardware installation, welding, bonding, and quality testing. Deliver ready-to-install components that meet your exact specifications.
Logistics & Shipping
Comprehensive packaging and freight coordination for large-format components. Custom crating, protective packaging, and worldwide shipping with tracking and delivery confirmation.
Ready to discuss your thick gauge thermoforming project? Our engineering team is standing by to provide technical consultation and project quotes.
Request QuoteOur Process
From Concept to Delivery
Our streamlined workflow ensures precision at every step, from initial consultation to final quality assurance and shipping.
Consultation & Design
We analyze your requirements, discuss material options, and create detailed CAD designs with engineering specifications.
Tooling & Prototyping
Precision mold fabrication using CNC machining, followed by prototype production for form, fit, and function validation.
Production & Finishing
Full-scale thermoforming production with CNC trimming, assembly, and finishing operations in our controlled environment.
Quality & Delivery
Comprehensive quality inspection, dimensional verification, and secure packaging for on-time delivery to your facility.
Industries
Industries We Serve
Providing mission-critical components for sectors where failure is not an option.
Heavy Machinery
Protective covers & engine housings
Aerospace
Seat shells & cabin interiors
Medical Equipment
MRI & CT scanner enclosures
Transportation
Bus & rail interior panels
Vertical Farming
Growing trays & hydroponic systems
Automotive
Dashboard panels & door trims
HVAC
Duct housings & air handler covers
Food & Fruit
Processing equipment & storage trays
Industry Leadership
Certified Manufacturing Excellence
ZetarVac's advanced manufacturing capabilities and industry certifications ensure the highest quality standards for mission-critical applications.
ISO 9001
Quality Management System
ISO 13485
Medical Device Quality
ISO 14001
Environmental Management
ISO 45001
Occupational Health & Safety
Advanced Equipment Fleet
- 12 Industrial Thermoforming Machines
- 5-Axis CNC Trimming Centers (8 Units)
- Maximum Sheet Size: 3000mm x 2000mm
- Thickness Range: 0.5mm - 12mm
World-Class Facility
- 85,000 sq ft Manufacturing Space
- Class 100,000 Clean Room Environment
- Climate-Controlled Material Storage
- 24/7 Security & Environmental Monitoring
Quality Assurance Systems
- CMM Dimensional Inspection Lab
- Material Traceability Systems
- Statistical Process Control (SPC)
- First Article & In-Process Inspection
Why ZetarVac
Engineered for Durability
We bridge the gap between prototyping and high-volume injection molding with robust thick-gauge thermoforming solutions.
Large Format Capability
Our equipment handles sheets up to 2.5 meters, perfect for vehicle panels, medical device housings, and industrial machinery covers.
High-Strength Materials
Specializing in Kydex, Polycarbonate, ABS, and HDPE. We deliver parts that withstand impact, chemicals, and extreme temperatures.
Complex Assembly
Beyond forming, ZetarVac offers 5-axis CNC trimming, bonding, and hardware installation for ready-to-use components.
Ready to Engineer Your Solution?
From initial design consultation to large-scale thermoforming production, ZetarVac is your partner for heavy-gauge plastic components.
Need Heavy-Duty Thermoformed Solutions?
Get a free engineering consultation and custom quote. Our team delivers comprehensive solutions within 48 hours.
- Free CAD design & prototyping
- High-strength material selection
- Worldwide shipping & support
