ISO 9001 Certified
Heavy Gauge Thermoforming Expert
[email protected]
Your Trusted Custom Plastic Vacuum Forming Thermoforming Product Manufacturer
From Prototyping to Production

Custom Plastic Parts On-Demand Manufacturing

As a multi-process plastic manufacturer, ZetarVac integrates Thermoforming, Extrusion, and Blow Molding to deliver diverse industrial solutions. We provide the ideal manufacturing path for everything from structural enclosures to specialized tubing.

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Mold & Tooling Mnufacturing

Rapid prototyping and full-scale mold production (150+ sets/month) ensuring speed-to-market for all three core processes.

Thermoforming & Vacuum Forming

Specializing in large-scale vacuum forming for industrial enclosures, medical device covers, and structural panels with complex geometries.

Plastic Extrusion & Custom Profiles

Precision manufacturing of rigid and flexible profiles, industrial tubing, and custom channels with complex cross-sections.

Industrial Blow Molding & Hollow Parts

High-volume production of large hollow parts, custom tanks, and robust double-walled structures for automotive and machinery.

Our Services

Custom Solutions for Plastic Molding

We have helped numerous clients achieve their goals with our tailored solutions across Thermoforming, Extrusion, and Blow Molding.

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Heavy Machinery

Heavy Machinery

Protective covers & engine housings

Aerospace

Aerospace

Seat shells & cabin interiors

Medical

Medical Equipment

MRI & CT scanner enclosures

Transportation

Transportation

Bus & rail interior panels

Vertical Farming

Vertical Farming

Growing trays & hydroponic systems

Automotive

Automotive

Dashboard panels & door trims

HVAC Compressor Unit

HVAC

Duct housings & air handler covers

Food & Fruit

Food & Fruit

Processing equipment & storage trays

Comprehensive Services

End-to-End Solutions

From initial concept to final delivery, we provide complete manufacturing solutions for heavy-duty thermoformed components with precision and reliability.

Rapid Prototyping Services

Rapid Prototyping Services

Fast-turnaround prototype development using temporary tooling and 3D printing. Validate designs and test fit before committing to production tooling investment.

Mold Design & Manufacturing

Mold Design & Manufacturing

Custom aluminum and steel mold fabrication with CAD/CAM precision. Our engineering team creates durable tooling designed for high-volume production and complex geometries.

Vacuum Forming Service

Vacuum Forming Service

Large-format thick gauge thermoforming using industrial-grade equipment. Capable of forming parts up to 10mm thickness with superior surface finish and dimensional accuracy.

5-Axis CNC Trimming

5-Axis CNC Trimming

Precision computer-controlled trimming and finishing operations. Our 5-axis CNC equipment ensures tight tolerances and clean edges on complex geometries and thick materials.

Assembly & Integration

Assembly & Integration

Complete sub-assembly services including hardware installation, welding, bonding, and quality testing. Deliver ready-to-install components that meet your exact specifications.

Logistics & Shipping

Logistics & Shipping

Comprehensive packaging and freight coordination for large-format components. Custom crating, protective packaging, and worldwide shipping with tracking and delivery confirmation.

Full-Service Manufacturing Partner

Ready to discuss your thick gauge thermoforming project? Our engineering team is standing by to provide technical consultation and project quotes.

Request Quote

Our Process

From Concept to Delivery

Our streamlined workflow ensures precision at every step, from initial consultation to final quality assurance and shipping.

1

Consultation & Design

We analyze your requirements, discuss material options, and create detailed CAD designs with engineering specifications.

2

Tooling & Prototyping

Precision mold fabrication using CNC machining, followed by prototype production for form, fit, and function validation.

3

Production & Finishing

Full-scale thermoforming production with CNC trimming, assembly, and finishing operations in our controlled environment.

4

Quality & Delivery

Comprehensive quality inspection, dimensional verification, and secure packaging for on-time delivery to your facility.

Draft 3D Design CAD Model
Draft
3D Design Finished Part Final Product
3D Design
Idea Final Product Final Porduct
Draft Idea

Industries

Industries We Serve

Providing mission-critical components for sectors where failure is not an option.

Heavy Machinery

Heavy Machinery

Protective covers & engine housings

Aerospace

Aerospace

Seat shells & cabin interiors

Medical

Medical Equipment

MRI & CT scanner enclosures

Transportation

Transportation

Bus & rail interior panels

Vertical Farming

Vertical Farming

Growing trays & hydroponic systems

Automotive

Automotive

Dashboard panels & door trims

HVAC Compressor Unit

HVAC

Duct housings & air handler covers

Food & Fruit

Food & Fruit

Processing equipment & storage trays

LIVE PRODUCTION
45+
Production Lines

High-speed automated forming

100+
Molds Per Month

Rapid tooling capability

Our Factory

Scale Your Production with
Global Manufacturing Power

Step inside ZetarVac's factory. We combine massive capacity with engineering precision to deliver heavy-gauge thermoforming and vacuum forming solutions for Aerospace, Medical, and Industrial sectors.

Certified Quality Standards

ISO 9001:2015 ISO 13485 (Medical) ISO 14001 ISO 45001

Why ZetarVac

Engineered for Durability

We bridge the gap between prototyping and high-volume injection molding with robust thick-gauge thermoforming solutions.

Large Format Capability

Our equipment handles sheets up to 2.5 meters, perfect for vehicle panels, medical device housings, and industrial machinery covers.

High-Strength Materials

Specializing in Kydex, Polycarbonate, ABS, and HDPE. We deliver parts that withstand impact, chemicals, and extreme temperatures.

Complex Assembly

Beyond forming, ZetarVac offers 5-axis CNC trimming, bonding, and hardware installation for ready-to-use components.

Global Logistics & DDP

We simplify international trade with DDP shipping terms. From customs clearance to final delivery, we ensure your molds and parts reach 30+ countries safely.

English-First Engineering

Zero language barriers. Our project managers combine engineering expertise with fluent English, bridging the gap between your design team and our production floor.

ISO Certified Quality

Manufacturing to international standards. With ISO 9001 & 13485 certifications, we provide the traceability and consistency required by global supply chains.

Industry Leadership

Certified Manufacturing Excellence

ZetarVac's advanced manufacturing capabilities and industry certifications ensure the highest quality standards for mission-critical applications.

ISO 9001:2015 Certificate

ISO 9001

Quality Management System

ISO 13485:2016 Certificate

ISO 13485

Medical Device Quality

ISO 14001:2015 Certificate

ISO 14001

Environmental Management

ISO 45001:2018 Certificate

ISO 45001

Occupational Health & Safety

Advanced Equipment Fleet

Advanced Equipment Fleet

  • 12 Industrial Thermoforming Machines
  • 5-Axis CNC Trimming Centers (8 Units)
  • Maximum Sheet Size: 3000mm x 2000mm
  • Thickness Range: 0.5mm - 12mm
World-Class Facility

World-Class Facility

  • 85,000 sq ft Manufacturing Space
  • Class 100,000 Clean Room Environment
  • Climate-Controlled Material Storage
  • 24/7 Security & Environmental Monitoring
Quality Assurance Systems

Quality Assurance Systems

  • CMM Dimensional Inspection Lab
  • Material Traceability Systems
  • Statistical Process Control (SPC)
  • First Article & In-Process Inspection
20+
Years in Business
500+
Active Customers
99.8%
Quality Rating
48h
Quote Turnaround

Ready to Engineer Your Solution?

From initial design consultation to large-scale thermoforming production, ZetarVac is your partner for heavy-gauge plastic components.

Need Heavy-Duty Thermoformed Solutions?

Get a free engineering consultation and custom quote. Our team delivers comprehensive solutions within 48 hours.

  • Free CAD design & prototyping
  • High-strength material selection
  • Worldwide shipping & support

Your information is secure and will only be used for project consultation purposes.